Ion Beam Figuring Machine IFS1000B
Model：
ÅFiSy IFS1000B
The machine is mainly composed of vacuum system, motion system, ion source system, electrical control and software. The vacuum system consists of main vacuum chamber and secondary vacuum chamber connected by a gate valve, and the corresponding vacuum pump group as well. The motion system consists of XYZ motion mechanism and Z2 motion mechanism. The ion source is installed on the XYZ motion mechanism in the main vacuum chamber, and the high-precision motion control of the ion source can be realized through CNC system.
Keywords：
Ion Beam Figuring Machine
Classification：
Ion Beam Figuring Machine
TEL：
Ion Beam Figuring Machine IFS1000B
|
name |
parameter |
|
Processing Capabilities (Maximum workpiece size) |
Maximum size 1000mm×1000mm Maximum thickness: 200mm |
|
Machinable surface |
Plane, spherical, aspherical, free-form, parabolic, etc. |
|
Processable materials |
Quartz, microcrystalline, ULE, sapphire, single crystal silicon, silicon carbide, etc. |
|
Machinable accuracy |
|
|
X-axis travel |
≥1050mm |
|
Y-axis travel |
≥1050mm |
|
Z-axis travel |
≥300mm |
|
Ion source |
German radio frequency ion source |
|
Neutralizer |
Germany |
|
Working vacuum establishment time |
≤1 hour |
|
Sub-chamber vacuum establishment time |
≤15 minutes |
|
Protection function |
It has fault alarm protection for unexpected power failure, water failure, gas failure, motion system failure protection, ion source failure protection, etc. |
|
Smart Features |
It has advanced functions such as intelligent one-key startup, one-key shutdown, scheduled startup, scheduled shutdown, scheduled processing, processing protection, remote assistance, log, etc. |
|
Dimensions |
3.2m×3.8m×3.0m |
|
Machine weight |
10 tons |
|
Power consumption |
Total power 18kW |
Precision is the hallmark of an Ion Beam Figuring Machine. It is capable of achieving levels of accuracy that are truly astonishing. In modern manufacturing, especially in the production of high-tech components such as optical lenses, semiconductor wafers, and aerospace parts, precision is not just a requirement but an absolute necessity. The Ion Beam Figuring Machine can work at the nanoscale, with tolerances that are measured in extremely small increments. For example, in the manufacturing of optical components, the surface can be shaped to within a few nanometers of the desired profile. This level of precision is unmatched by many traditional machining methods.
The Ion Beam itself is the key working element of the machine. The ion beam is a stream of ions that is carefully controlled and directed at the workpiece. These ions are used to remove material from the surface in a very controlled manner. The energy and intensity of the ion beam can be adjusted precisely to achieve the desired amount of material removal. This process is highly repeatable, ensuring consistent results across multiple workpieces.
Achieving an excellent Surface Finish is another significant advantage of the Ion Beam Figuring Machine. The ion beam can smooth out the surface of the workpiece, leaving it with a mirror-like finish. In industries such as optics, where light transmission and reflection are crucial, a smooth surface finish is essential. It can reduce scattering and improve the overall performance of optical components. For example, in telescope lenses, the Ion Beam Figuring Machine can create a surface that allows for clear and accurate imaging by minimizing any irregularities that could distort the light path.
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